शुक्रवार, 21 अप्रैल 2023

FREE DOWNLOAD ABHINAY SHARMA(ABHINAY MATHS) ALL MATHEMATICS VIDEOS | ABHINAY MATHS ARITHMATIC + ADVANCE MATH FREE VIDEO DOWNLOAD FREE

आज के ज़माने में एडुकेटेड होके भी दर दर भटकना या फिर प्राइवेट कंपनियों में काम करना और किसी से भी दो चार बाते सुनना एडुकेटेड होते हुए भी शर्म सा लगता है इसी लिए मै अच्छे से समझ सकता हूँ तो में आपके लिए ले कर आया हूँ अभिनय शर्मा सर के mathematic की सारी वीडियोस फ्री में | आप इन्हें पढ़ के किसी भी नॉन्टेक्निकल/टेक्निकल एग्जाम में math के सब्जेक्ट में बहुत अच्छे नंबर ला सकते है और अपने जीवन में अपना लक्ष्य हासिल कर सकते है ।

अभिनय सर ने काफी अच्छे से पूरी math को कंप्लीट किया है। आप अच्छे से तैयारी कीजिए और जॉब लीजिए ।

क्लिक कीजिये इस लिंक पर सारी वीडियोस डाउनलोड करने के लिए : Download



FREE DOWNLOAD ABHINAY SHARMA(ABHINAY MATHS) ALL MATHEMATICS VIDEOS | ABHINAY MATHS ARITHMATIC + ADVANCE MATH FREE VIDEO DOWNLOAD FREE

Ladle In CCM | Process Preparation,Parts and Layers

In the context of continuous casting of steel, a ladle is used to transfer molten steel from the melting furnace to the continuous casting machine (CCM). The ladle is an essential component of the process, as it is responsible for delivering a consistent flow of molten steel to the CCM, which in turn produces high-quality steel products.

The ladle consists of several internal parts, including a refractory lining, a stopper rod, a nozzle, and a shroud. The refractory lining is a layer of insulating material that lines the interior of the ladle and helps to maintain the high temperature of the molten steel. The stopper rod is used to control the flow of steel from the ladle to the CCM. The nozzle is a component that connects the ladle to the CCM, and the shroud is a tube that directs the flow of molten steel into the mold.

The preparation of the ladle is critical to ensuring the quality of the steel product. The ladle must be preheated to a high temperature before it is filled with molten steel. This is done to prevent the steel from cooling and solidifying inside the ladle, which could cause blockages and disrupt the continuous casting process. The ladle must also be carefully cleaned to remove any impurities or debris that could contaminate the steel.

Overall, the ladle plays a crucial role in the continuous casting process, as it is responsible for delivering a consistent flow of molten steel to the CCM. The internal parts of the ladle, including the refractory lining, stopper rod, nozzle, and shroud, are designed to ensure the quality and consistency of the steel product. Proper preparation of the ladle is critical to ensuring the success of the continuous casting process.

मंगलवार, 18 अप्रैल 2023

स्टील प्लांट में काम करते हैं तो ये आपके लिए है | अपने स्वास्थ से जुड़ी इन बातों का रखें ख्याल !

आप स्टील प्लांट में काम करते हुए अपने स्वास्थ का ध्यान रखने के लिए निम्नलिखित टिप्स का पालन कर सकते हैं:

सुरक्षा नियमों का पालन करें: स्टील प्लांट में काम करते समय सुरक्षा नियमों का पूरा पालन करें। इसमें सही सुरक्षा उपकरणों का उपयोग करना, सुरक्षा संबंधित ट्रेनिंग प्राप्त करना और अनुशासनपूर्वक काम करना शामिल होता है।

उपयुक्त शरीर का ध्यान रखें: स्टील प्लांट में काम करते हुए अपने शरीर को ठीक से रखना महत्वपूर्ण होता है। इसमें सही पोस्चर, थकावट से बचने के लिए अवकाश लेना और उपयुक्त वस्तुओं का उपयोग करना शामिल होता है।

स्वस्थ खानपान व्यवस्था: स्टील प्लांट में काम करते समय स्वस्थ खानपान व्यवस्था बनाये रखना बहुत महत्वपूर्ण होता है। अपने भोजन में सब्जी, फल और पौष्टिक भोजनों को शामिल करें। साथ ही अपने शरीर के लिए पर्याप्त मात्रा में पानी पीना भी बहुत जरूरी होता है।
मानसिक तनाव से बचने के लिए व्यायाम करना बहुत महत्वपूर्ण होता है। आप दिन भर काम करते हुए अपने काम के विभिन्न अंगों को लचीले रखने के लिए व्यायाम कर सकते हैं। इसमें योग, ध्यान और शारीरिक व्यायाम शामिल होते हैं। अपने दिन की शुरुआत सुबह के व्यायाम से कर सकते हैं और दिन के अंत में थकान दूर करने के लिए भी कुछ समय निकालें।

अतिरिक्त टिप्स:

अपने स्वास्थ का ध्यान रखने के लिए नियमित चेकअप करवाएं। यदि आपको कोई समस्या होती है तो तुरंत डॉक्टर से सलाह लें।

काम के दौरान अपनी आवाज को संरक्षित रखें। लंबे समय तक उच्च आवाज में बोलने से आपके गले में समस्या हो सकती है।

नियमित दिनचर्या बनाये और समय पर नींद लें। नींद से शरीर को आराम मिलता है और तनाव कम होता है।

अपने साथी कार्यकर्ताओं को भी स्वस्थ रहने के लिए प्रोत्साहित करें। स्वस्थ कार्यकर्ता एक स्वस्थ और सकारात्मक दल का नेतृत्व कर सकते हैं।

सोमवार, 17 अप्रैल 2023

Make Online Digital Engineering Calculator | Use this program (python)

If you want to build a online Engineering Calculator and want to write a python/program for this then you are in the right site. Here you can use this program i am providing you without a single error and perfect calculator :
# Function to add two numbers
def add(x, y):
    return x + y

# Function to subtract two numbers
def subtract(x, y):
    return x - y

# Function to multiply two numbers
def multiply(x, y):
    return x * y

# Function to divide two numbers
def divide(x, y):
    if y == 0:
        return "Cannot divide by zero"
    else:
        return x / y

# Function to calculate the area of a circle
def circle_area(radius):
    return 3.14159 * radius ** 2

# Function to calculate the area of a rectangle
def rectangle_area(length, width):
    return length * width

# Function to calculate the area of a triangle
def triangle_area(base, height):
    return 0.5 * base * height

# Main program loop
while True:
    # Display menu options
    print("Calculator Menu:")
    print("1. Add")
    print("2. Subtract")
    print("3. Multiply")
    print("4. Divide")
    print("5. Circle Area")
    print("6. Rectangle Area")
    print("7. Triangle Area")
    print("0. Exit")

    # Get user choice
    choice = int(input("Enter your choice: "))

    # Perform the selected operation
    if choice == 0:
        print("Goodbye!")
        break
    elif choice == 1:
        num1 = float(input("Enter first number: "))
        num2 = float(input("Enter second number: "))
        print("Result: ", add(num1, num2))
    elif choice == 2:
        num1 = float(input("Enter first number: "))
        num2 = float(input("Enter second number: "))
        print("Result: ", subtract(num1, num2))
    elif choice == 3:
        num1 = float(input("Enter first number: "))
        num2 = float(input("Enter second number: "))
        print("Result: ", multiply(num1, num2))
    elif choice == 4:
        num1 = float(input("Enter first number: "))
        num2 = float(input("Enter second number: "))
        print("Result: ", divide(num1, num2))
    elif choice == 5:
        radius = float(input("Enter the radius of the circle: "))
        print("Result: ", circle_area(radius))
    elif choice == 6:
        length = float(input("Enter the length of the rectangle: "))
        width = float(input("Enter the width of the rectangle: "))
        print("Result: ", rectangle_area(length, width))
    elif choice == 7:
        base = float(input("Enter the base of the triangle: "))
        height = float(input("Enter the height of the triangle: "))
        print("Result: ", triangle_area(base, height))
    else:
        print("Invalid choice. Please try again.")

TOP 10 INTERVIEW QUESTIONS FOR A TCM OPERATOR | TOP 10 TORCH CUTTING MACHINE OPERATOR INTERVIEW QUESTIONS ?

1. Can you explain your experience with operating a torch cutting machine?

2. How do you ensure that the torch cutting machine is set up properly for the job?

3. What safety precautions do you take when operating a torch cutting machine?

4. How do you read and interpret blueprints or work orders for cutting specifications?

5. Can you describe a time when you encountered a problem while operating the torch cutting machine and how you resolved it?

6. How do you maintain and clean the torch cutting machine?

7. How do you ensure the quality of the cuts produced by the torch cutting machine?

8. How do you work with team members or supervisors to prioritize and complete cutting jobs efficiently?

9. What are some common mistakes or errors that can occur when operating a torch cutting machine, and how do you prevent them?

10. Can you give an example of a time when you exceeded expectations or went above and beyond in your role as a torch cutting machine operator?

रविवार, 9 अप्रैल 2023

Modern Welding Machine Using In Industry/Workshop And Many Usage ?

There are several modern welding machines available in the market today that offer various advantages and benefits over traditional welding equipment.

Some of the most common modern welding machines are:

1.MIG Welding Machines: MIG (Metal Inert Gas) welding machines are widely used for welding aluminum, stainless steel, and other metals. They offer fast and efficient welding and are suitable for both industrial and DIY applications.

2.TIG Welding Machines: TIG (Tungsten Inert Gas) welding machines are popular for welding thin materials, such as aluminum and stainless steel. They offer precise and high-quality welds and are commonly used in the aerospace and automotive industries.

3.Plasma Welding Machines: Plasma welding machines use a plasma arc to create a high-temperature heat source for welding. They are suitable for welding thin materials and offer high precision and speed.

4.Laser Welding Machines: Laser welding machines use a high-powered laser beam to melt and fuse metal parts together. They are ideal for welding small and delicate components and offer high accuracy and speed.

5.Ultrasonic Welding Machines: Ultrasonic welding machines use high-frequency sound waves to join two materials together. They are suitable for welding plastics, fabrics, and metals, and offer clean and precise welds.

6.Resistance Welding Machines: Resistance welding machines use electric current to create heat and weld two materials together. They are widely used in the automotive, aerospace, and electronics industries, and offer fast and efficient welding.

Overall, modern welding machines offer advanced features, better precision, and greater flexibility than traditional welding equipment, making them ideal for a wide range of welding applications.

Laser Cutting Machine | There Operation And Application Of Laser Cutting Machine ?

A laser cutting machine is a type of industrial tool that uses a high-powered laser beam to cut through materials. The laser beam is typically generated by a gas or a solid-state laser, and it is focused through a lens to create a narrow and intense beam of light. The beam is directed by mirrors or other optical components to the cutting head, where it can be precisely controlled to cut through the material in a very controlled manner.
The laser cutting process involves directing the laser beam onto the surface of the material being cut, which then heats up and vaporizes or melts the material. The laser beam can be moved across the surface of the material, allowing the cutting head to follow a predetermined path and create intricate shapes and designs.

The machinery used in laser cutting typically includes a laser generator, optical system, and a cutting head. The laser generator produces the laser beam, while the optical system controls and directs the beam. The cutting head contains the focusing lens and other components that allow the laser beam to be directed onto the material being cut.

Laser cutting can be used to cut a wide range of materials, including metals, plastics, ceramics, and composites. Some of the applications for laser cutting include the creation of precision parts and components, architectural models, signage, jewelry, and decorative items. Laser cutting is also used in industrial applications, such as the cutting of metal sheets for the automotive and aerospace industries.

Overall, laser cutting is a precise and versatile method of cutting materials that can produce high-quality results with a minimal amount of waste or distortion.

शनिवार, 8 अप्रैल 2023

Refractory Tundish Monoblock Stoper In CCM | Monoblock Stoper In CCM

A monoblock stopper in a tundish is a type of stopper used in Continuous Casting Machines (CCMs) to regulate the flow of molten metal from the tundish into the mold. The monoblock stopper is a ceramic or graphite component that is positioned at the bottom of the tundish and controls the flow of molten metal through the use of a sliding gate.
Unlike a movable stopper, which can be adjusted to regulate the flow of molten metal, a monoblock stopper is a fixed component that cannot be adjusted once it is installed. The design of the monoblock stopper is based on the specific casting requirements for the product being produced, and it is usually manufactured to precise specifications to ensure consistent performance.
The sliding gate of the monoblock stopper is designed to control the flow of molten metal by opening or closing the flow channel. The gate is operated by a hydraulic system that is controlled by the caster operator. When the gate is closed, it stops the flow of molten metal, and when it is opened, it allows the metal to flow into the mold.

Monoblock stoppers are commonly used in steel production and other metal casting processes, and they are favored for their simplicity and reliability. However, because they cannot be adjusted, they may not be suitable for some casting applications where more precise control over the flow of molten metal is required.

Level-1 Automation In Continuous Casting Machine (CCM) ?

Level-1 Automation उन प्रक्रियाओं को समझता है जो मुख्य रूप से विनिर्माण या उत्पादन के संबंध में होती हैं और इसमें मानव श्रम को कम किया जाता है। यह ऑटोमेशन का एक स्तर है जो मुख्य रूप से संगठित प्रक्रियाओं के लिए इस्तेमाल किया जाता है।
Level-1 Automation में, सामान्यतः निम्नलिखित क्रियाएं शामिल होती हैं:

1.ऑटोमेटेड मशीन और उपकरणों का इस्तेमाल करके उत्पादन प्रक्रिया को संचालित करना।

2.स्वचालित रूप से सामग्री को वजन के अनुसार मिश्रण बनाना और उत्पादन के लिए आवश्यक सामग्री के स्वत: चलते इंटेक्रेशन को संचालित करना।

3.उत्पादन प्रक्रिया की गति को स्वचालित रूप से नियंत्रित करना जैसे कि जिस समय कौशल श्रमिकों की आवश्यकता होती है।

4.उत्पादों को स्वचालित रूप से निगरानी करना जैसे कि उत्पाद की गुणवत्ता और मानकों का अनुसरण करना।

5.डेटा का संग्रह और विश्लेषण करना जो उत्पादन प्रक्रिया के लिए महत्वपूर्ण होता है।

6.ऑटोमेटेड अलर्ट और रिपोर्ट जेनरेशन के माध्यम से स्वचालित रूप से संचालन को ट्रैक करना और नियंत्रित करना।

7.संभवतः उत्पादों की ट्रैकिंग और लोजिस्टिक्स में मदद करना, जो विनिर्माण प्रक्रिया में महत्वपूर्ण होता है।

8.ऑटोमेटेड रोबोटिक सिस्टम के माध्यम से कुछ ऑपरेशन को स्वचालित करना जैसे कि भारी वजन को उठाना या खतरनाक काम करना।

9.उत्पादन और संचालन मॉनिटरिंग सिस्टम के माध्यम से कार्यक्रम को स्वचालित रूप से नियंत्रित करना जैसे कि श्रमिकों की उपस्थिति या सामग्री की उपस्थिति।

इन सभी कार्यों को स्वचालित रूप से करने के लिए, इलेक्ट्रॉनिक्स, सेंसर टेक्नोलॉजी, कंप्यूटर प्रोग्रामिंग, रोबोटिक टेक्नोलॉजी और अन्य उपकरणों का इस्तेमाल किया जाता है।

Steam Exast Fan का काम क्या है ? | Role Of Steam Exast Fan ?

Steam exhaust fan उन विद्युत उत्पादन कारखानों या संयंत्रों में इस्तेमाल की जाती है, जहाँ वायु-ऊष्मा उत्पन्न होती है जो कि संयंत्र में उत्पादन की प्रक्रिया के दौरान उत्पन्न होती है।
यह उन्हें निष्क्रिय करने में मदद करता है जो संयंत्र के अन्दर बने रहते हैं ताकि इन्हें नुकसान न हो और संयंत्र के कामकाज को ठीक से चलाया जा सके। यह उन्हें ठंडी हवा से अलग रखता है और इस प्रक्रिया में स्टीम को संयंत्र से बाहर निकालता है।

इसके अलावा, यह भी सुनिश्चित करता है कि संयंत्र के करीब स्थित लोगों को स्वस्थ वातावरण प्रदान करता है।

शुक्रवार, 7 अप्रैल 2023

Tundish Preparation In Continuous Casting Machine | How To Ready Tundish?

Tundish is an important component in the continuous casting process in a steel plant. It acts as a buffer between the ladle and the mold and helps to regulate the flow of molten steel to the mold. 


Here are the steps involved in preparing the tundish for continuous casting:

Cleaning: The tundish needs to be cleaned thoroughly before use to remove any contaminants or residues that may have accumulated during the previous casting process. This is usually done using high-pressure water jets or by scraping the surface of the tundish.

Preheating: The tundish is preheated to a temperature that is slightly lower than the molten steel to be poured into it. This helps to prevent thermal shock and cracking of the tundish.

Lining: The tundish is lined with a refractory material to prevent the molten steel from reacting with the tundish material and to protect the tundish from wear and tear. The refractory material is usually a mixture of silica, alumina, and other materials that can withstand high temperatures.

Flow control: The tundish is designed with various weirs, dams, and stopper rods to control the flow of molten steel from the ladle to the mold. These features help to maintain a constant flow rate and prevent turbulence in the molten steel.

Monitoring: The tundish is constantly monitored during the casting process to ensure that the molten steel is flowing smoothly and that there are no blockages or leaks. Any issues that arise during casting are addressed immediately to prevent defects in the final product.

By following these steps, the tundish can be prepared for continuous casting in a steel plant, ensuring a smooth and efficient casting process.

Continuous Casting Machine में Dummy Bar का क्या काम है देख लीजिए ?

Continuous Casting Machine में dummy bar का एक मुख्य काम होता है कि इसकी मदद से तरल धातु को मोल्ड में शुरूआती रूप से भरा जा सके।जब एक Continuous Casting Machine शुरू होती है, तो यह मोल्ड में तरल धातु को भरना शुरू करती है।

इसके लिए एक dummy bar या डमी बार का प्रयोग किया जाता है। डमी बार एक धातु का बना होता है, जो कि लंबा और दोनों तरफ से चौड़ा होता है। डमी बार को मोल्ड से जोड़ा जाता है और फिर धातु भरने के लिए इसे मोल्ड के ऊपर उठाया जाता है। जैसे ही धातु मोल्ड में भर जाता है, डमी बार को बाहर निकाल दिया जाता है।यह एक सुरक्षा उपकरण के रूप में भी काम करता है। जब तक धातु मोल्ड में भरा नहीं जाता है, डमी बार मोल्ड में फिक्स होता है और इसे इस स्थिति में रखा जाता है। यदि कोई तकनीकी समस्या या कोई अन्य समस्या होती है तो डमी बार को तुरंत बाहर निकाला जा सकता है और इससे मोल्ड को नुकसान नहीं होता है।

प्रॉक्सिमिटी सेंसर का उपयोग देखकर आप हैरान हो जाएंगे | Proximity Sensor and there usage?

प्रॉक्सिमिटी सेंसर एक इलेक्ट्रॉनिक उपकरण है जो वास्तविक विश्व में कुछ वस्तुओं के निकटता को निर्धारित करता है। यह सेंसर इंफ्रारेड या अल्ट्रासोनिक तरीकों का उपयोग करके काम करता है। जब इस सेंसर के आसपास कोई वस्तु पास से गुजरती है, तो सेंसर उस वस्तु के साथ उत्पन्न होने वाले विभिन्न विद्युत चुंबकीय फील्ड को पकड़ता है और उसके आधार पर वस्तु के निकटता को निर्धारित करता है।

प्रॉक्सिमिटी सेंसर के उपयोगों में शामिल हैं:

1.स्मार्टफोन और टैबलेट: स्मार्टफोन और टैबलेट में प्रॉक्सिमिटी सेंसर का उपयोग फोन के पास कितनी दूरी पर कोई व्यक्ति या वस्तु है उसे निर्धारित करने के लिए किया जाता है। इसके अलावा, इन सेंसरों का उपयोग स्वाइप और विभिन्न गतिविधियों के लिए भी किया जाता है।

2.ऑटोमोटिव इलेक्ट्रॉनिक्स: प्रॉक्सिमिटी सेंसरों का उपयोग ऑटोमोटिव इलेक्ट्रॉनिक्स में किया जाता है, जैसे कि उन गाड़ियों में जो स्वत: चलने वाली होती हैं या पार्क हेल्प फीचर में उपयोग किया जाता है। इन सेंसरों का उपयोग भी कार के बाहरी और आंतरिक भागों को निर्धारित करने में किया जाता है और इस तरह की तकनीक के साथ ड्राइवर को बेहतर नज़र अंदाज किया जाता है।

3.इंडस्ट्रियल एप्लीकेशन्स: प्रॉक्सिमिटी सेंसरों का उपयोग इंडस्ट्रियल एप्लीकेशन्स में भी किया जाता है, जैसे कि स्थिर और चलती मशीनों की सुरक्षा के लिए, जहां इन सेंसरों का उपयोग किसी वस्तु के समीप स्थिति को निर्धारित करने के लिए किया जाता है।

4.विभिन्न उपयोगों में: प्रॉक्सिमिटी सेंसरों का उपयोग विभिन्न उपयोगों में भी किया जाता है।

गुरुवार, 6 अप्रैल 2023

Sensor Using In Continuous Casting Machine | All Types Of Sensors In Continuous Casting Machine (CCM)

Continuous casting is a metalworking process used in the manufacturing of metals, such as aluminum, copper, and steel. In this process, molten metal is continuously poured into a mold to produce a solid metal bar or slab. To ensure the quality and consistency of the final product, sensors are used in various stages of the continuous casting machine.
Some of the commonly used sensors in continuous casting machines are as follows:

1. Temperature sensors: Temperature sensors are used to measure the temperature of molten metal and ensure that it is at the optimum temperature for casting. These sensors can help in detecting any deviation in temperature that might affect the quality of the final product.

2. Pressure sensors: Pressure sensors are used to measure the pressure of molten metal in the mold. It helps in identifying any changes in pressure that might affect the casting process.

3. Position sensors: Position sensors are used to detect the position of the mold during the casting process. It helps in ensuring that the mold remains in the correct position throughout the process.

4. Level sensors: Level sensors are used to measure the height of the molten metal in the mold. It helps in maintaining a consistent level of molten metal in the mold.

5. Flow sensors: Flow sensors are used to measure the flow rate of molten metal in the mold. It helps in ensuring that the molten metal is flowing at a consistent rate and prevents any blockages or defects in the final product.


Overall, sensors are crucial in maintaining the quality and consistency of the final product in a continuous casting machine.

बुधवार, 5 अप्रैल 2023

Do You Know About Continuous Casting Machine Process Using In Steel Plant?

A continuous casting machine is a type of equipment used in the manufacturing of metal products such as steel, aluminum, and copper. It is used to transform molten metal into solid shapes without the need for intermediate casting or ingots. 


The process of continuous casting involves feeding molten metal into a tundish, which serves as a reservoir and helps to regulate the flow of metal into the mold. The mold is made of heat-resistant materials such as steel or copper and has a water-cooled surface to facilitate the rapid solidification of the metal.

As the molten metal travels through the mold, it cools and solidifies into a bar, slab, or billet. The speed at which the metal is pulled through the mold can vary, depending on the desired thickness and other properties of the final product. Once the metal has solidified, it is cut to the desired length and may be further processed through rolling, forging, or other methods.

Continuous casting machines have several advantages over traditional casting methods, including higher efficiency, reduced labor requirements, and improved product quality. They are also more environmentally friendly, as they require less energy and generate less waste.

CCM में Mould Operator का क्या काम है ? | WORK OF A MOULD OPERATOR IN CONTINUOUS CASTING MACHINE ?

CCM में Mould Operator का क्या काम है ?



CCM (Continuous Casting Machine) में Mould Operator की मुख्य जिम्मेदारी होती है Mould को सही तरीके से प्रबंधित करने की। निम्नलिखित काम किसी Mould Operator के लिए सामान्यतः सम्बन्धित हो सकते हैं:

Mould की तैयारी: Mould Operator को नए Metal casting की Casting या Mould की तैयारी करनी होती है। इसमें Mould की सफाई, तापमान, ग्रीसिंग, और किसी भी ख़राबी या कमी की जांच शामिल हो सकती है।

Mould के स्थानांतरण: जब एक बार की धातु बार की ढलाई पूरी होती है, तो मूल्ड को नए बार के लिए स्थानांतरित करना होता है। Mould Operator को योग्य उपकरण और तकनीक का उपयोग करके मोल्ड को सुरक्षित तरीके से Bar के साथ बदलना होता है।

Mould की निगरानी: Mould Operator को Mould की निगरानी करते रहना होता है ताकि वह सही तरीके से काम करता रहे और किसी भी समस्या को पहचान और सुलझा सके। चाहे यह Mould की तापमान की  निगरानी हो, धातु बार की भराई, धातु बार की गति और दबाव की निगरानी हो |

#graphiteboy #moldoperatorinccm #graphiteboyblogs
नोट : अगर  आपको जानकारी अच्छी लगती हो तो हमें फॉलो जरूर करे | धन्यवाद् !

रविवार, 2 अप्रैल 2023

STEEL MAKING PROCESS | Steel Production Process In Steel Melting Shop | Continuous Casting Process

Steel making has come a long way over the centuries, with various advancements in technology, materials science, and engineering.

Here are some of the notable progress that has been made in steel making:

The Bessemer Process: Invented by Henry Bessemer in the mid-19th century, this process was the first to allow for mass production of steel. It involved blowing air through molten pig iron to remove impurities and create a high-quality steel.

Electric Arc Furnace: In the late 19th century, electric arc furnaces were developed, which used electric currents to melt scrap steel and create new steel. This method is still used today and is particularly useful for recycling old steel.

Continuous Casting: This process, developed in the mid-20th century, allowed for the continuous production of steel, rather than creating it in batches. It involves pouring molten steel into a water-cooled mold, which solidifies it into a continuous strand.

Oxygen Steelmaking: Invented in the 1950s, oxygen steelmaking replaced the Bessemer Process and allowed for the production of higher-quality steel. It involves blowing pure oxygen into the molten pig iron, which removes impurities more efficiently and produces a cleaner steel.

Advanced Alloys: Modern steelmaking has also focused on developing advanced alloys, which can improve the strength, durability, and other properties of steel. These alloys often include elements such as chromium, nickel, and molybdenum, and are used in a wide range of applications, from aerospace to construction.

Overall, the progress made in steelmaking has allowed for the mass production of high-quality steel, which has become an essential material for many industries around the world.

Cooling Bed | Turn Over Cooling Bed In Steel Plant | TOCB In Steel Melting Shop?

A turnover cooling bed is a device used in the steel industry to cool down hot-rolled steel products such as billets, blooms, and slabs.



The turnover cooling bed consists of a series of rollers that rotate in opposite directions, which helps to flip the steel products over during the cooling process. This flipping action helps to ensure that the entire surface area of the steel product is exposed to the cooling air, which promotes more even cooling and reduces the risk of thermal shock and cracking.

As the steel product moves along the cooling bed, it is cooled by forced air blown from beneath the rollers. The turnover cooling bed is often used in combination with other cooling methods such as water quenching or spray cooling, depending on the specific steel product being produced.

The turnover cooling bed is an important component of the steel production process, as it helps to ensure that the steel products are cooled uniformly and efficiently, which is essential for achieving the desired physical and mechanical properties of the finished product.

What is the role of SRU | Sulfur Recovery Unit In Steel Plant ?

SRU (Sulfur Recovery Unit) is a critical component in a steel plant as it helps to recover sulfur from various sources such as natural gas, coke oven gas, and other sulfur-containing gases that are produced during steelmaking processes. Sulfur recovery is essential for environmental compliance and for reducing the emissions of sulfur dioxide (SO2), a major contributor to acid rain.



The SRU process involves several stages, including combustion of the sulfur-containing gases, conversion of sulfur dioxide to sulfur trioxide, and then absorption of the sulfur trioxide into a solvent to produce sulfuric acid. The acid can then be sold as a valuable byproduct or used within the steel plant for various purposes.

The operation of an SRU requires specialized knowledge and skills, and operators must be trained in the proper use of equipment, maintenance procedures, and safety protocols. A well-maintained SRU can help to ensure efficient sulfur recovery and reduce environmental impacts.

Overall, the SRU is an important part of the steelmaking process, and its proper operation and maintenance are essential for both environmental compliance and economic sustainability.

Continuous Casting Machine | CCM | Steel Melting Shop(SMS)

Continuous casting machine 


A continuous casting machine is a piece of industrial equipment used in the manufacturing of metal products, particularly steel. It is used to cast molten metal into solid shapes without interruption, creating long continuous lengths of metal that can be further processed into various products.

The process of continuous casting involves pouring molten metal into a water-cooled mold, where it solidifies into a semi-finished product of a constant cross-section. As the metal cools and solidifies, it is continuously pulled out of the mold by a series of rollers or a withdrawal system, creating a continuous length of solidified metal.

Continuous casting machines can be designed to produce a wide range of products, including billets, blooms, slabs, and rods. The use of continuous casting machines has become widespread in the steel industry because it is more efficient and cost-effective than traditional casting methods. The resulting products are also of higher quality and have more consistent properties.

Overall, continuous casting machines play a vital role in the steel industry and have revolutionized the way metal products are manufactured.

OpenAI ChatGPT Can Help You To Earn Money Online | OpenAI ChatGPT

As an AI language model, ChatGPT does not have the ability to directly make money online. 


However, there are a few ways that you can use ChatGPT to potentially earn money:

Content creation: If you have a blog or website, you can use ChatGPT to generate content ideas, headlines, and even entire articles. This can help you create content more efficiently, which can lead to more traffic and revenue.

Affiliate marketing: If you have a website or social media following, you can use ChatGPT to help you find affiliate products to promote. ChatGPT can help you find relevant products to your audience, write product descriptions, and create marketing materials.

Online tutoring: If you have expertise in a particular subject, you can use ChatGPT to help you create study materials and lesson plans for online tutoring. You can then sell your tutoring services through platforms like TutorMe, Chegg, or Skooli.

Virtual assistant: You can use ChatGPT to help you manage your schedule, create to-do lists, and answer emails. You can then offer your virtual assistant services through platforms like Upwork, Fiverr, or TaskRabbit.

Remember, earning money online takes time, effort, and persistence. It's important 

शनिवार, 1 अप्रैल 2023

Torch Cutting Machine Operator Work In Continuous Casting Machine | Work Of A TCM operator | CCM TCM STRAND OPERATOR

A TCM Operator should be a responsible and hardworking that is common right and this can identify by shift incharge or engineer or manager when problems on strand or machine occured that how that Operator phase that problem and save strand and casting.


Let's know from starting of casting:
Before starting casting in CCM, Operator should clear all strand runout if cutting billets are there. 

Let's know point wise: What is TCM ?

1. All strand runout roller table should clear.

2. Approach roller table should be clear.

3. Discharge roller table should be clear.

4. Turn over cooling bed should be clear.

5. Check Rort,Art,Drt,Trt all rollers foundation, alignment, Bearing, Chain connection and hose pipe connection on rollers.

6. Check all motors(Rort,Drt,Trt,Wsu) drive is ready or not, check foundation and chain connection and also check current during motor ON.

7. Check Torch cutting machine length setpoint according to bar section.

8. Check TCM Clamping home position,Car and torch home position, Torch cooling and car cooling flow is ok, Pilot flame valve ON, Torch drive and TCM cycle OK or not.

9. Check Rort and Art guide condition.

10. Check Movable stopper, Fixed stopper, Billet lifting device, Cross transfer device.

11. Check cooling bed cylinder, hose pipe, sensor, Cycle time, Discharge hydraulic level, Multistep pusher, Pushers.

12. Check manual gas cutter ,hose pipe, gas(propane), Oxygen and all pressure and level.

13. Drain and boxes should be clean and water supply ON.

14. All electrical instruments, Panels, Automation should OK.

15. After disconnection bar should be on correct track otherwise it can collision with TCM arm or guide that causes can be autofire or casting close.

16. Remember who is inside TCM Control room will be responsible for cutting head.

These are the necessary points that a TCM Operator should keep in mind.




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